Finishes

Question: What is Foil Embossing?
Answer:  Foil Embossing is an effect-enhancing post-production technique whereby a metallic foil is laid onto the printed product which is then heated and placed under pressure using a relief plate to adhere foil to the image area. Embossing at the same time raises or lowers the surface of the paper. It is recommended that spray powder is kept to a minimum in the printing process.
Question: What is Folding?
Answer:  The folding of a sheet of paper. Folding is normally performed in a folding machine. The folds usually run parallel with an edge of the paper sheet or the web. Accurate folding ensures pages align to one another and are in the correct order. Imposition is therefore important to the final folding process. Correct evaluation of fibre orientation in the paper is important to avoid cracking on spines and folds.
Question: What is Guillotining?
Answer:  Guillotining is a method of cutting one or more sheets with a knife called a guillotine.
Question: What is Laminating?
Answer:  Laminating involves giving a paper a plastic coating using special lamination equipment, in order to improve protection against dirt, wear and tear, and increased folding strength. Laminates can either be gloss, matt or silk. It is important to use a minimum of spray powder to avoid problems with lamination adhesion. Lamination can also be described as gluing two or more sheets of paper together to produce thicker stock, i.e. 2 x 200 gsm gives 400gsm.
Question: What is Post-Production/Finishing?
Answer:  Post-Production and Finishing encompasses all work performed on a printed sheet once it has left the press, such as cutting, folding and binding, lamination, foil-blocking, varnishing, dye form cutting, gluing, trimming, perforating, hole-punching, embossing, de-bossing and laser cutting, until a finished product has been created. Post-press is also an increasingly common word in this context.
Question: What is Scoring/Grooving?
Answer:  Scoring or Grooving involves pressing a straight channel into a paper to make it easier to tear or fold. The process is conducted with a pressing tool. Scoring should be done on folds to avoid cracking, especially on thicker stocks. All weights of paper with Digital printing should be scored before folding due to the drying or moisture release during printing.
Question: What is Thread-Sealing?
Answer:  Thread-sealing is a fold-binding method they uses aplastic thread. The thread melts together with the adhesive when the spine is being attached.
Question: What is Perfect Binding and Glue Setting?
Answer:  Perfect Binding and Glue setting are thread-less forms of binding whereby the printed product is bound using dispersion adhesive or thermoplastic. Involves gluing of the spine after trimming off 3mm and gluing on the cover. Absorption of glue into paper is better with uncoated stocks i.e. book printing. Perfect Binding is used when a number of pages prohibit wire stitching.
Question: What is UV Coating or Varnishing?
Answer:  UV Coating is a method of varnishing with UV varnish. The varnish hardens on exposure to UV light. A Screen Printing Press to normally used to accurately apply varnish to pre-printed sheets. It is normally high gloss, applied to specific areas to enhance the visual contrast.
Question: What is Signature Order?
Answer:  Signature Order refers to the way folded sheets are positioned in relation to each other. Necessary for certain binding methods in size and textile stitching.
Question: What is Wire Stitching?
Answer:  Wire Stitching is the most common and cheapest of binding techniques. Most commonly referred to as Double Wire Stitching. The folded and collated paper is stapled through the spine with one or two staples, called Spine Stitching. Flat Stitching or Stab Stitching is where stapling goes through the outer edge of folded and trimmed flat sheets.
Question: What is Thread Sewing?
Answer:  Thread Sewing is when pages are sewn through the spines with thread to enhance the strength before the cover is glued on. It is similar to Perfect Binding without trimming the spines.
Question: What is Spiral Binding?
Answer:  Spiral Binding is most commonly called Wire-O Binding, Spiral and GBC Binding are just a few of the most common processes.Wire in various colours is applied, after the spine edge of the collated pages has been drilled or punched to accept the type of wire used.
Question: What is Die or Form Cutting?
Answer:  Used to cut shapes into the board or paper stock i.e. holes, radius corners, pockets, business card slits and tabs using a forme made with a wooden base which has cutting and creasing metal edges cut into this at appropriate places
Question: What is Perforating?
Answer:  Perforating is a row of small holes or slits where a section of the page has to be removed at a future date. Applied using a toothed wheel or tool
Question: What is Hole Punching and Drilling?
Answer:  Various sized drills or punches are used to produce holes on the outer edge of the printed paper for storage into binders.
Question: What is Trimming?
Answer:  Trimming involves using a guillotine to accurately trim pages to the final size, removing excess paper from around the edge. It is used in the Production and Printing process
Question: What is Coating or Sealer?
Answer:  Coating is normally applied on the fifth or sixth unit of a printing press after four-colour printing using a water based coating to protect against damage by rubbing, dirt, dust and wear. It is absorbed into the paper. Sealing is very similar only an oil based coating is used and takes longer to dry. It can be gloss, silk or matt finish.